Rohloff Speedhub 500 Twistshifter en, ROWER, Rohloff

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English Mounting
English Mounting
TWIST SHIFTER “NEW” (ART.NO. 8206)
Removing Shifter Cables for Replacement (Repair)
Mounting the Twist Shifter
1
2
18
19
20
3
Cable Stopper 1
Cable
Stopper 14
1
Left-hand
Cable Run
14
Cable Stoppers 1 + 14
The Twist Shifter works with two
shifter cables. When the Twist
Shifter is rotated forward
(direction of gear #14), then then
the rear shifter cable #14 is
pulled.When the Twist Shifter is
rotated backwards (direction of
gear #1), then then the rear shifter
cable #1 is pulled.
Remove both Shifter Cables
housings and corresponding
Ferrules from the Shifter Housing.
Slide the Twist Shifter over the
right-hand handlebar end
(handlebar diameter 22 - 22.3mm /
7/8”). Rotate the Twist Shifter so
that the Cable Stoppers are evenly
distanced above and below the
brake lever.
Rotate the Shifter (with fitted
Cable Stoppers) until the gear
indicator on the Shifter Housing is
positioned
Hold the Shifter in this
Position.
Remove both Cable Stoppers.
out of the
Shifter Housing until the Nipple is
free. Pull the Cable Nipple to
completely remove the Shifter
Cable.
The Cable Stoppers for both
shifter cables are identical and are
simply inserted into the shifter
housing facing in opposing
directions. The Cable Stoppers can
only be fully inserted if fitted
correctly. An incorrect mounting is
therefore impossible.
Push Shifter Cable 14
between numbers 8
and 9.
Mounting Shifter cables:
4
5
21
22
23
1
Right-hand
Cable Run
Both Clamp Screws (M3x12 - Torx
TX20) should be lightly fitted so
that the gap between both clamp
elements is identical.
Refit the Shifter Cables into the
Twist Shifter as described in the
mounting instructions - Fig 6 to 11.
Rotate the Shifter (with fitted
Cable Stoppers) until the gear
indicator on the Shifter Housing is
now positioned
Hold the Shifter in this
Remove both Cable Stoppers.
out of the
Shifter Housing until the Nipple is
free. Pull the Cable Nipple to
completely remove the Shifter
Cable.
Push Shifter Cable 1
4
2
3
5
6
7
8
between numbers
6 and 7.
1 = Clamp Screws
2 = Clamp
3 = Cable Stoppers
4 = Shifter Housing
5 = Cable Pulley
6 = O-Rings/Rubber Seals
7 = Rubber Grip
8 = Circlip
Insert the screws using the
pressure of just two fingers on the
TX20 tool. Finally tighten each
screw by max. 1/2 rotation.
The Twist Shifter should now be
tightly secured to the handlebars.
Position.
A T T E N T I O N
Pushing the Cables
without the
Cable Stoppers fitted
could
result in the Nipple becoming
clamped on one of the Shifter
Cable exits or within the Shifter
Housing itself.
A T T E N T I O N
Over tightening of the Clamp
Screws can cause damage to
both Twist Shifter and/or
handlebars.
V2-2011-03
4
4
1
English Mounting
English Mounting
Rubber Grip replacement
Fitment of Shifter Cables
14
6
7
8
13
15
Left-hand
Cable Run
Right-hand
Cable Run
Fitment of Shifter Cable 14:
Rotate the Grip Rubber so that the
gear indicator arrow falls
. Hold the Shifter
Insert into the
Cable Pulley as illustrated above,
until the cable end exits the Shifter
Housing.
Shifter Cable 1
Replacement:
When replacing the Grip Rubber, it
is not necessary to remove or
replace the shifter cables.
Before fitting the replacement Grip Rubber, check that the O-ring is seated
correctly on the Cable Pulley.
Remove both Cable Stoppers from
the Shifter Housing.
Insert into the
Cable Pulley as illustrated above,
until the cable end exits the Shifter
Housing.
between
gears #8 and #9
Shifter Cable 14
in this position.
T I P
A T T E N T I O N
Remove Shifter from Carbon
Fiber Handlebars to avoid
potential damage when
removing the Circlip.
Pull Shifter Cable 14
completely
intop the Shifter Housing until the
Nipple is seated correctly in the
Cable Pulley.
Using a small, flat screwdriver
prise the Circlip out of position
and remove from the Shifter
Housing.
Lightly grease both the O-ring
and the inside of the Cable
Pulley to ensure easy operation.
9
10
11
16
17
18
Check that the Shifter Cables run
smoothly by pulling on each cable
end alternatively. The Grip Rubber
should rotate freely between both
bed-stops
.
Mounting of Cable Housings
with integrated liners:
Thread the Cable Stoppers back
over each Shifter Cable and push
these firmly into the Shifter
Housing facing in the correct
position. Make sure to fit Ferrules
between Cable Housing and Cable
Stoppers.
The Grip Rubber and the Cable
Pulley will only marry in one
position. The Cable Pulley has 5
blind holes which correlate with
the 5 pins found on the Grip
Rubber. It is therefore impossible
to re-mount the Grip Rubber
incorrectly.
When connecting both
components, slide the Grip Rubber
fully over the Shifter Housing and
lightly rotate until it falls into
position in the Cable Pulley.
Replace the Circlip back onto the
Shifter Housing. Check that the
Shifter rotates freely.
Rotate the Grip Rubber so that the
gear indicator arrow falls
Hold the Shifter
between
gears #6 and #7.
in this position.
slightly beyond gears #1
Pull Shifter Cable 1
completely
intop the Shifter Housing until the
Nipple is seated correctly in the
Cable Pulley.
and #14
T I P
Push the Rubber Grip lightly
into the final position over the
pre-greased O-ring until it
reaches the bedstop.
Lightly grease the inside of the
Grip Rubber prior to mounting
back over the Shifter Housing.
A T T E N T I O N
Pushing the Cables
without the
Cable Stoppers fitted
could
result in the Nipple becoming
clamped on one of the Shifter
Cable exits or within the Shifter
Housing itself.
2
3
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Rohloff Speedhub 500 Twistshifter en, ROWER, Rohloff

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